TallMan Robotics 'Yakakwira End Kugadzira uye Yemhando Yekudzora Sitimu
Muchikamu cheindasitiri otomatiki, TallMan Robotics inotora "precision kugadzira+yekupedzisira kwemhando yekudzora" sekukwikwidza kwayo kukuru, zvichitsamira pachikwata chepamusoro-michina yekugadzira inopera uye yakazara maitiro ekudzora kunaka system. Mualuminium uye simbi yendiro yekugadzira zvigadzirwa zvepakati senge linear modules, silinda emagetsi, RV zvinodzora, maburi anotenderera mapuratifomu, uye mapuraneti anoderedza, Linear Guides, Ball Screw, Gearboxes, nezvimwewo, TallMan Robotics yakawana yakazara cheni kutonga kubva ku micrometer level kugadzirisa kusvika nanometer level yekuona. Hungwaru hwayo hwekugadzira michina, inomiririrwa neCNC, haingodimburi nemuganho chaiwo wekugadzirwa kwechinyakare, asi inosanganawo nezvinodiwa nevashandisi munzvimbo dzakawanda dzakadai sesemiconductor, medical, aerospace, nezvimwewo zvemhando yepamusoro-zvinoumba maindasitiri kuburikidza nemhinduro dzakagadzirirwa.
HighEndEquipmentCluster: Bkugadzira theCornerstone ofPkugadzirisaMachining
1.CNCMachiningCkupindaMatrix
TallMan Robotics yakavaka huwandu hwakazara hwe CNC machining masisitimu anofukidza mashanu axis linkage, yakakwirira-kugaya, uye maconposites ekugayo:
1). Mashanu axis yekubatanidza machining centre: Yakasuma German DMG MORI CLX 400 machining centre (positioning accuracy ± 2 μ m, kudzokorora kumira kwechokwadi ± 1 μ m), yakanyatsogadzirirwa kuoma kwepamusoro machining ye linear module aluminium alloy frames. Mudziyo uyu une chaiyo-muripo wenguva yelaser interferometers, inokwanisa kuita shanu axis yakabatana milling panzvimbo yekuisa moduli, ichiona kupfava KweZviri pasi kana kuenzana ne3 μ m uye kushivirira kutonga kwe ± 5 μ m pakupatsanura pakati pegwara rekuisa njanji. Iyo yakareruka furemu yekugadzirisa ye linear modules inowanzo shandiswa mumidziyo yekurapa inowana kudzikiswa kwe40% muhuremu hwefuremu uye ne25% kuwedzera kwekusimba kuburikidza neakisi akisi milling yeaerospace giredhi aluminium alloy (6061-T6).
2). High speed milling centre: The Japanese Fanuc alpha-D14MiA high-speed milling centre (spindle speed 40000 rpm) inoshandiswa kunyatsogadzira buri remagetsi humburumbira (aluminum alloy 6063). Mudziyo uyu unotora tekinoroji yekutsinhanisa muripo weiyo tekinoroji, uye kana uchigadzira dhayamita ye8mm kuburikidza negomba, kurongeka kwegomba kunogona kusvika ± 3 μ m, uye kushata kwepamusoro Ra iri Isingasviki kana kuenzana ne0.4 μ m, inosangana nezvinodiwa zvakasimba zvehutsanana (ISO Kirasi 5) uye chisimbiso chemagetsi semiconductor anoshandiswa mumidziyo yemagetsi.
3). Kutendeuka uye kugaya composite Machining Center: Swiss Baomei TECHNOPOLIS 300 kutendeuka uye kugaya composite centre (yakabatanidzwa 12 axis linkage) inoshandiswa kunyatsogadzira machining eRV reducer cycloidal axle. Nekuzadzisa hurongwa hwese hwekutendeuka, kugaya, uye kugaya ne clamping imwe chete, coaxiality ye cycloidal wheel axle hole inovimbiswa kuva Isingasviki kana kuenzana ne 5 μ m, uye mazino pamusoro pemazino Ra ishoma pane kana kuenzana ne 0.2 μ m. Kuenzaniswa neyechinyakare kupatsanura mhando machining, iko kushanda kunovandudzwa ne60%, uye kugadzikana kwechokwadi kunovandudzwa ne40%.
2. SpecialProcessingEquipment
1). Slow wire cutting machine: Muchina weJapan Shadick AQ325L unononoka kucheka waya (magadzirirwo akarurama ± 2 μ m) inoshandiswa kugadzira mazino epamusoro-magiya chaiwo (SCM435 simbi ndiro) pamapuratifomu anotenderera asina mhango. Nekushandisa copper wire electrode ine dhayamita ye0.05mm, magiya madiki ane modulus ye 0.5 kana pasi anogona kugadzirwa, aine mazino kumeso kukwasharara Ra isingasviki kana yakaenzana ne 0.8 μ m uye kukanganisa kwemazino Isingasviki kana kuenzana ne8 μ m, inosangana nezvinodiwa zvekushanda chinyararire kwemidziyo yekurapa inotenderedza 45dB).
2). Mashanu axis grinder:Iyo yeGerman Schlafling Cylinder Grinding Machine (kukuya chaiko ± 1 μ m) inoshandiswa kunyatso kugaya kwemapuraneti gearbox zuva shafts. CBN kukuya vhiri rinoshandiswa kukuya 20CrMnTi simbi ndiro shaft mushure mekuviga uye kudzima (HRC60 ± 2), ine shaft dhayamita kushivirira inodzorwa pa ± 2 μ m uye kutenderera Zvisingasviki kana kuenzana ne1 μ m, kuve nechokwadi chekuti giya repasi giya rekutapurirana rakaenzana neIs a 1 μm kukanganisa.
3. AutomatedProductionLine
Mukuita kwekuunganidza kweiyo linear module, mutsara wekugadzira wakangwara unosanganisira Japanese Fanuc collaborative robhoti M-10iA/12 uye inooneka yekuongorora system inounzwa: iro robhoti rinowana kudzvanya chaiko kwegwara renjanji uye inotsvedza kuburikidza nemasimba ekudzora sensors (kudzvanya kuderera Zvishoma pane kana kuenzana ne 10% yekuona dhizaini ye0 online kuona simba rekuona 0), uye 0. bhora screw kuti ive nechokwadi chekuti module yekushanda ruzha Ishoma pane kana kuenzana ne50dB uye iko kurongeka kuri Ishoma pane kana kuenzana ne ± 0.005mm/m. Mutsara wekugadzira unotora MES system yekutarisa-chaiyo-nguva, kudzikisa kutenderera kwekugadzira kusvika kumaminitsi makumi mana neshanu payuniti uye kudzora mwero wehurema pazasi 0.03%.
Material uyeProcessInovation: theUltimateBreakthrough ofAaluminium uyeSteelPlate
1. PrecisionMachiningTechnology yeAaluminiumAlloy
1). Chimiro chisina kujeka: Muviri mukuru weiyo linear module inogadzirwa neaerospace giredhi aluminium alloy 6061-T6 (tensile simba 310MPa). Kuburikidza netopology optimization dhizaini, "huchi" chimiro chemukati chinowanikwa. Mushure meCNC milling, density inoderedzwa kusvika 2.7g/cm ³, uye simba rekukotama rinowedzerwa kusvika 280MPa. Kudzikira tekinoroji yekucheka tekinoroji (-20℃inotonhora mhepo kutonhora) inoshandiswa mukugadzirisa kudzvanya deformation yealuminium alloy uye kuona kuti kupfava kwegwara renjanji yekumisikidza kuri Isingasviki kana kuenzana ne5 μ m.
2). Surface treatment process:Iyo yemagetsi cylinder body inotora yakaoma anodizing process (firimu ukobvu 25 μ m, kuomarara HV500+), uye density iripo inodzorwa nemazvo neCNC electrolysis midziyo (15A/dm ² ± 10%), ichiwana roughness Ra Less than kana yakaenzana ne 0.8 μ0 μ0 bvunzo kwemaawa akawanda, munyu wekupfap kwenguva refu-kushanda kwakagadzikana munzvimbo dzine mwando (mwando Mukuru kupfuura kana kuenzana ne90% RH).
2.Precision Machining Technology yeSimbi Plates
1). Gear heat treatment process:Iyo cycloidal giya yeRV inoderedza inogadzirwa neSCM435 simbi ndiro (kabhoni yemukati 0.35%), uye mushure mekuvhiya carburizing uye kudzima (tembiricha 930 dhigirii ± 5 dhigirii, nguva 4 maawa), kuoma kwepamusoro kunosvika HRC62 ± 2 uye kuomarara kwepakati kunosvika HRC35 ± 35 dhigirii yekune dzimwe nyika ± ± 2. mavira, iyo deformation ye cycloidal giya inovimbiswa kuve Isiri pasi kana kuenzana ne 0.01mm, iyo yakasara yekumanikidza kushushikana pamusoro pemazino Ihombe kupfuura kana yakaenzana ne -500MPa, uye hupenyu hwekuneta hunowedzerwa kusvika kanopfuura kagumi.
2). Precision kugaya tekinoroji:Iyo mhango inotenderera papuratifomu giya bhokisi rekugara (SS400 simbi ndiro) inovhuniwa ichishandisa Sumitomo chaiyo yekumusoro grinder (kukuya musoro kumhanya 6000rpm) kubva kuJapan, nekukasharara kwepamusoro Ra Ishoma pane kana kuenzana ne0.2 μ m uye flatness Zvishoma pane kana kuenzana ne3 μ m. Bata pamwe neGerman Mahr roughness tester kuti uonekwe pamhepo kuona kuti chiyero chekuvuza chegiya bhokisi mushure mekusangana kwakaderera pane kana kuenzana ne0.01ml/min, kusangana nehutsanana hweindasitiri yekugadzira chikafu (FDA certification).
TallMan Robotics Innovation uye Kugona Kukwidziridza muKugadziridza Equipment
Mumakwikwi ari kuwedzera anotyisa mumunda weindasitiri otomatiki, TallMan Robotics inoziva zvakanyanya kuti michina yekugadzira ndicho chinhu chakakosha kuve nechokwadi chemhando yechigadzirwa. Kuti izadzise zvinodiwa zvemhando yepamusoro-nemakasitoma ekupedzisira ezvigadzirwa munzvimbo dzakaoma, kambani inotungamirirwa netsvakiridzo nebudiriro, kuunza-michina yekugadzira inonyanyozivikanwa-yekupedzisira, inoramba ichikwidziridza zvikwanisiro, uye yatanga nzira yekusimudzira yakasiyana.
TallMan Robotics inoona tsvakiridzo yekutsvagisa uye kuvandudza kwemidziyo mitsva yekugadzirisa sekiyi yekusimudzira kukwikwidza. Makambani anogadza zvikwata zvehunyanzvi zveR&D kuti zviite-tsvakurudzo yakadzama pamusoro pezvinoda kugadziriswa kwezvigadzirwa munzvimbo dzakanyanyisa, uye kugadzira nzira dzakakodzera dzekugadzirisa nemidziyo yemamiriro ekushanda akashata akadai semwando wakanyanya, kukoromoka kwakasimba, uye tembiricha-yakanyanya. Semuyenzaniso, maererano nezvinodiwa zvikuru zvekudzivirira-kuora kwezvikamu mumidziyo yeinjiniya yegungwa, michina yekurapisa pamusoro pepamusoro yakagadziridzwa. Kuburikidza nemaitiro matsva ekuputira, dense yekudzivirira inoumbwa pamusoro pearuminiyamu uye mahwendefa esimbi, ichivandudza zvakanyanya chigadzirwa chemunyu wekupfapfaidza corrosion resistance.
Panguva imwe cheteyo, makambani anotarisisa-michina yemhando yepamusoro muindastiri uye anosuma{1}}zvichizivikanwa zvepamusoro-zvekupedzisira zvinogadziriswa. Mundima yeshanu axis linkage machining, rudzi rutsva rwenzvimbo yekugadzira kubva kuGermany Demage yakaunzwa, iyo ine yakanyanya kusimba yekudzora tekinoroji yekudzora tekinoroji uye inogona kuchengetedza machining kurongeka kwezvikamu padanho re micrometer kunyangwe munzvimbo dzine tembiricha yakakura kuchinja. Panyaya yekugadzirwa kwakakosha, michina yekucheka waya inononoka kubva kuJapan yakaunzwa, ine kudzora kwakaringana kwekurasikirwa newaya ye electrode uye inokwanisa kuzadzisa zvinodiwa zvepamusoro-magiya chaiwo nezvimwe zvakakosha munzvimbo dzakaoma, kuve nechokwadi kuti kutapurirana kugadzikana uye kuvimbika kwezvigadzirwa pasi pemamiriro ekushanda akaoma.
Kuburikidza netsvakiridzo nebudiriro uye kuunzwa-kwemidziyo yepamusoro, TallMan Robotics inoramba ichivandudza kugona kwayo kugadzirisa. Kushandiswa kwezvishandiso zvitsva uye matekinoroji hakungonatsiridza kugadzirwa kwakanaka, asi zvakare kunowedzera zvakanyanya kunaka kwechigadzirwa. Mumamiriro ekupisa kwemamiriro ekunze ekufananidza kuedza, iyo yakagadziridzwa linear module uye cylinder yemagetsi inogona kushanda zvakasimba muhutano hwekushisa hwe - 40 dhigirii kusvika 120 dhigirii, ine chiyero chekuchengetedza chepamusoro che98%; Kana paine mwando wakanyanya uye asidhi yakasimba-munzvimbo, chinodzikisira RV uye chikuva chinotenderedzwa chinoderedza kukora kwezvikamu zvadzo zvesimbi neinopfuura 80%, zvichiwedzera hupenyu hwechigadzirwa uye kuzadzisa zvizere zvinodiwa-nemakasitoma ekupedzisira akadai semuchadenga uye kuongorora kwakadzika kwegungwa kwezvigadzirwa munzvimbo dzakaoma.
Zviri pamusoro apa zvinoratidza kuedza kweTallMan Robotics uye kubudirira mukugadzirisa michina.